Custom Valve Solutions

Bespoke butterfly valve design and manufacturing tailored to your exact specifications and unique industrial requirements.

Custom Valve Solutions - Main view

Custom Capabilities

Connection Types:All types available
Diameters:Custom sizes
Temperature:Custom ranges
Pressure:Custom ratings
Lead Time:Project dependent

Custom Butterfly Valve Design and Manufacturing

When standard butterfly valve solutions don't meet your specific requirements, TTV Australia offers comprehensive custom valve design and manufacturing services. Our engineering team works closely with clients across Australia to develop bespoke butterfly valves tailored to unique industrial applications, extreme operating conditions, and specialized performance criteria. Whether you need custom materials for corrosive environments, non-standard sizes for retrofit projects, or specialized seating configurations for critical applications, we leverage TTV's 40+ years of valve manufacturing expertise to deliver precision-engineered solutions that meet Australian and international standards including AS, ISO, API, and ANSI specifications.

Our custom valve manufacturing capabilities encompass the full spectrum of butterfly valve types including concentric, double eccentric, and triple eccentric designs with customizable features such as exotic alloy bodies, specialized coatings, extended temperature ranges, high-pressure ratings, and unique connection types. From initial consultation and CAD design through prototyping, testing, and full-scale production, we ensure every custom butterfly valve meets stringent quality standards with ISO 9001:2015 certified processes. Australian industries including mining, water treatment, petrochemical, food processing, and marine applications trust our custom valve solutions for reliable performance in demanding environments where off-the-shelf products simply won't suffice.

Custom Design Capabilities

Materials & Construction

Exotic alloy bodies: Duplex, Super Duplex, Monel K500, Alloy20, Hastelloy
Custom body materials: Ductile iron, WCB, CF-8M, stainless steel grades
Specialized disc materials and coatings
High-performance shaft materials: 17-4PH, duplex, super duplex
Custom seat materials: PTFE, R-PTFE, elastomers, metal-to-metal
Specialized coatings: Rilsan, epoxy, PTFE lining, rubber lining

Custom Features

Non-standard sizes and dimensions
Extended temperature ranges (-190°C to 850°C+)
High-pressure applications (up to 300 lbs and beyond)
Fire-safe and cryogenic designs
Custom connection types and face-to-face dimensions
Specialized actuator mounting configurations
Unique seating configurations for zero leakage
Prototype development and testing
Custom testing and certification packages
Retrofit and replacement solutions
Special compliance requirements (ATEX, SIL, PED)
Project-specific documentation and traceability

Industries We Serve

Mining operations

Water treatment plants

Petrochemical facilities

Food & beverage processing

Marine and offshore

Power generation

Chemical processing

Oil & gas

Pharmaceutical manufacturing

Pulp & paper mills

HVAC systems

Wastewater treatment

Desalination plants

Cryogenic applications

High-temperature processes

Corrosive environments

Ready to Discuss Your Custom Project?

Contact our engineering team to explore custom butterfly valve solutions for your application

Request Custom Quote

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